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Home»Articles»Analysis of Chemically Bonded Sand Used for Molding in Foundry

JournalCover

Asian Journal of Science and Applied Technology (AJSAT)

Editor Dr. Balaji Ramachandran
Print ISSN : 2249 - 0698
Frequency : Half-yearly

Analysis of Chemically Bonded Sand Used for Molding in Foundry

Author : Digvijay A. Mhamane, Suyog B. Rayjadhav and Vasudev D. Shinde
Volume 7 No.1 January-June 2018 pp 11-16

Abstract

In casting industry the selection of mold material and molding method is challenging task. There are several types of molding methods, but over 70% of all metal castings are generally developed by means of sand molding (sand casting). Sand casting has two processes such as, green sand casting and chemically bonded sand casting process. This paper focuses on chemically bonded sand casting i.e. no-bake sand system (self-hardening system), among from all types of no-bake sand system, alkaline phenolic ester cured (ALPHASET) and furan acid cured no-bake system are preferably discussed. Curing mechanism of all type of no-bake systems are shown along with detailing about ALPHASET and furan no-bake sand system.

Keywords

Alkaline phenolic resin, Furan, Resole Resin No-bake sand system, Curing Mechanism

Full Text:

References

[1] J. J. Archibald and R. L. Smith, “Resin Binder Processes” ASM Handbook, Vol. 16, 1998.
[2] J. R. Brown, Foseco Non-Ferrous Foundryman’s Handbook, Butterworth-Heinemann, ISBN 0 7506 4286 6, 11th Ed., 1999.
[3] E. Ireland, K. Chang and J. Kroker, “New Horizon in Nobake Binder Technology”, AFS Transactions, Vol. 02, No. 025, pp. 1-7, 2002.
[4] Dalquist and Gutowski, “Life Cycle Analysis of Conventional Manufacturing Techniques: Sand Casting”, ASME International Mechanical Engineering Congress and Exposition IMECE2004-62599, pp. 1-11, 2004.
[5] L. Pilato, “Phenolic Resin: A Century of Progress”, Springer, 1st Ed., 2010.
[6] Campbell J., “Complete Casting Handbook, Metal Casting Processes, Metallurgy, Techniques and Design”, Elsevier Ltd, 1st Ed., 2011.
[7] R. Banchhor and S. K. Ganguly, “Optimization in Green Sand Casting Process For Efficient, Economical and Quality Casting”, International Journal of Advanced Engineering Technology, Vol. 5, pp. 25-29, 2014.
[8] M. Holtzer and R. Danko, “Microstructure and Properties of Ductile Iron and Compacted Graphite Iron Castings”, Springer Briefs in Materials, pp. 27-42, 2015.
[9] M. Holtzer, S. Żymankowska–Kumon, A. Bobrowski, A. Kmita and R.Dańko, “Influence of the Reclaim Addition to the Moulding Sand Matrix Obtained in the ALPHASET Technology on the Emission of Gases – Comparison with Moulding Sand with Furfuryl Resin”, Archives of Foundry Engineering, Vol. 15, pp. 121-125, 2015.
[10] H.Khandelwal and B. Ravi, “Effect of Binder Composition on the Shrinkage of Chemically Bonded Sand Cores”, Materials and Manufacturing Processes, Vol. 30, pp. 1465-1470, 2015.
[11] M. Holtzer, R.Dańko and A. Kmita, “Influence of a Reclaimed Sand Addition to Moulding Sand with Furan Resin on Its Impact on the Environment Water Air Soil Pollution”, Springer, Vol. 16, pp. 1-12, 2016.
[12] A. Kmita, C. Fischer, K. Hodor, M. Holtzer and A. Roczniak, “Thermal decomposition of foundry resins: A determination of organic products by thermogravimetry–gas chromatography–mass spectrometry (TG–GC–MS)”, Arabian Journal of Chemistry, pp. 1-8, 2016.
[13] “HA International, Technical sheet”.

AJSAT is covering all aspects of Science and Applied Technology areas. Topics include, but are not limited to:

Chemistry
Physics
Astronomy
Earth Science
Environmental Science
Biology
Computer Science
Mathematics
Statistics
Systems Science

In casting industry the selection of mold material and molding method is challenging task. There are several types of molding methods, but over 70% of all metal castings are generally developed by means of sand molding (sand casting). Sand casting has two processes such as, green sand casting and chemically bonded sand casting process. This paper focuses on chemically bonded sand casting i.e. no-bake sand system (self-hardening system), among from all types of no-bake sand system, alkaline phenolic ester cured (ALPHASET) and furan acid cured no-bake system are preferably discussed. Curing mechanism of all type of no-bake systems are shown along with detailing about ALPHASET and furan no-bake sand system.

Editor-in-Chief
Dr. Balaji Ramachandran
Department of Applied Sciences, Nicholls State University, Louisiana, United States
[email protected]
Editorial Advisory Board
Dr. Maamar Benkraouda
Department of Physics, United Arab Emirates University, UAE
[email protected]
Dr. Rasheed Al Hammadi
Department of Biology, United Arab Emirates University, UAE
[email protected]
Dr. Dimitrios P. Nikolelis
Department of Chemistry, University of Athens, Greece
[email protected]
Dr. Fauziah Binti Shahul Hamid
Institute of Biological Sciences, University of Malaya, Malaysia
[email protected]
Dr. Karni S Moshal
Department of Medicine, Alpert Medical School of Brown University, USA
[email protected]
Dr. Koh You Beng
Institute of Mathematical Sciences, University of Malaya, Malaysia
[email protected]
Dr. Lim Sok Li
Institute of Mathematical Sciences, University of Malaya, Malaysia
[email protected]
Dr. Ramesh Kasi
Department of Physics, University of Malaya, Malaysia
[email protected]
Dr. Jasmine Elanie Binti Khairat
Institute of Biological Sciences, University of Malaya, Malaysia
[email protected]
Dr. Nur Airina Binti Muhamad
Institute of Biological Sciences, University of Malaya, Malaysia
[email protected]
Dr. Amizah Malip
Department of Applied Mathematics, University of Malaya, Malaysia
[email protected]
Dr. Azzuliani Binti Supangat
Department of Physics, University of Malaya, Malaysia
[email protected]
Prof. Mohamed Toutounji
Professor, Department of Chemistry, United Arab Emirates University, UAE
[email protected]
Dr. Mohd Azmi Haron
Institute of Mathematical Sciences, University of Malaya, Malaysia
[email protected]
Prof. Noordini Mohamad Salleh
Department of Chemistry, University of Malaya, Malaysia
[email protected]
Dr. Ibrahim Bin Mohamed
Institute of Mathematical Sciences, University of Malaya, Malaysia
[email protected]
Dr. Halijah Ibrahim
Institute of Biological Sciences, University of Malaya, Malaysia
[email protected]
Dr. S. Chandra Kishore
Assistant Professor, University of Information Science and Technology,
“St. Paul The Apostle”, Macedonia, Greece
[email protected]
Dr. Salah Nasri
Department of Physics, United Arab Emirates University, UAE
[email protected]
Dr. Dharini Pathmanathan
Institute of Mathematical Sciences, University of Malaya, Malaysia
[email protected]

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    Editorial Note

    Editorial Dr. Balaji Ramachandran

    Editor-in-Chief
    Dr. Balaji Ramachandran
    Department of Applied Sciences, Nicholls State University, Louisiana, United States
    [email protected]
    Editorial Advisory Board
    Dr. Maamar Benkraouda
    Department of Physics, United Arab Emirates University, UAE
    [email protected]
    Dr. Rasheed Al Hammadi
    Department of Biology, United Arab Emirates University, UAE
    [email protected]
    Dr. Dimitrios P. Nikolelis
    Department of Chemistry, University of Athens, Greece
    [email protected]
    Dr. Fauziah Binti Shahul Hamid
    Institute of Biological Sciences, University of Malaya, Malaysia
    [email protected]
    Dr. Karni S Moshal
    Department of Medicine, Alpert Medical School of Brown University, USA
    [email protected]
    Dr. Koh You Beng
    Institute of Mathematical Sciences, University of Malaya, Malaysia
    [email protected]
    Dr. Lim Sok Li
    Institute of Mathematical Sciences, University of Malaya, Malaysia
    [email protected]
    Dr. Ramesh Kasi
    Department of Physics, University of Malaya, Malaysia
    [email protected]
    Dr. Jasmine Elanie Binti Khairat
    Institute of Biological Sciences, University of Malaya, Malaysia
    [email protected]
    Dr. Nur Airina Binti Muhamad
    Institute of Biological Sciences, University of Malaya, Malaysia
    [email protected]
    Dr. Amizah Malip
    Department of Applied Mathematics, University of Malaya, Malaysia
    [email protected]
    Dr. Azzuliani Binti Supangat
    Department of Physics, University of Malaya, Malaysia
    [email protected]
    Prof. Mohamed Toutounji
    Professor, Department of Chemistry, United Arab Emirates University, UAE
    [email protected]
    Dr. Mohd Azmi Haron
    Institute of Mathematical Sciences, University of Malaya, Malaysia
    [email protected]
    Prof. Noordini Mohamad Salleh
    Department of Chemistry, University of Malaya, Malaysia
    [email protected]
    Dr. Ibrahim Bin Mohamed
    Institute of Mathematical Sciences, University of Malaya, Malaysia
    [email protected]
    Dr. Halijah Ibrahim
    Institute of Biological Sciences, University of Malaya, Malaysia
    [email protected]
    Dr. S. Chandra Kishore
    Assistant Professor, University of Information Science and Technology,
    “St. Paul The Apostle”, Macedonia, Greece
    [email protected]
    Dr. Salah Nasri
    Department of Physics, United Arab Emirates University, UAE
    [email protected]
    Dr. Dharini Pathmanathan
    Institute of Mathematical Sciences, University of Malaya, Malaysia
    [email protected]

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