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Home»Articles»Design, Analysis and Fabrication of Hydraulic Scrap Baling Machine

Design, Analysis and Fabrication of Hydraulic Scrap Baling Machine

Author : S. V. Kumbhar, M. A. Jadhav, Avesahemad Husainy, S. G. Bardiya, Omkar B. Patil and Shubham K. Mali
Volume 8 No.1 January-June 2019 pp 21-27

Abstract

There are several industrial production processes that involve mechanical machining of cast parts by various operations such as turning, milling, and drilling. Metal Chips, especially of aluminum, mild steel and cold-rolled carbon steel, etc. The collection, storage, and transportation of metal chips are an important aspect in the process of recycling. This project focuses on the compaction and creation of metal chips bales for ease of storage as well as handling and transportation of metal chips. Efforts have been taken to ensure an efficient waste management system in shop floors, with minimum use of space and energy when it comes to disposing of metal chips formed during machining processes. The large space required to store the chips as loose chips have a large surface area. The scope of the project is limited to the design, analysis, and fabrication of scrap baling machine. A Baling press machine is a machine in which a loose scrap is converted into in the form of 8-12 kg bundle. In this machine, we adopt a square bundle rather than circular shape and square bales acquire less space as compared to the round bales.

Keywords

Hydraulics, Scrap Baling, Steel Scrap, Pascal’s Law

Full Text:

References

[1] Roman Schmaltz, Robert J. Wolf, and Enrich E. Salzmann, “Baler Machine and Method of Baling”, U.S. Patent 5, 201, 266, Apr. 13, 1993.
[2] James K. Robbins, “Method for compacting material using a horizontal baler with movable bottom support ejector”, U.S. Patent 5,247,880, Sep. 28, 1993.
[3] J. N. Ding, Y. G. Meng, and S. Z. Wen., “Specimen size effect on mechanical properties of polysilicon micro cantilever beams by deflection using nanoindentation”, Material science and Engineering B., Vol. 83, No. 1–3, pp. 42-47, 21 June 2001.
[4] M. P. Bendsoe, E. Lund, N. Olhoff, and O. Sigmund, “Topology optimization–broadening the areas of application”, Control and Cybernetics, Vol. 34, No. 1, pp. 7-35, 2005.
[5] Yu Wei, and X. W. Wang , “Computer simulation and experimental study of machining deflection due to original residual stress of aerospace thin-walled parts”, The international journal of advanced manufacturing technology, Vol. 33, No. 3-4, pp. 260-265, 2007.
[6] Waqas Saleem, Fan Yuqing, and Wang Yunqiao , “Application of Topology Optimization and Manufacturing Simulations -A new trend in design of Aircraft components”, Proceedings of the International MultiConference of Engineers and Computer Scientists, Vol. 2, IMECS 2008, pp. 19-21 March, 2008.
[7] Dr. H. K. Amarnath, Vaibhav Deshpande, Abhishek Kulkarni, Mahesh Patil, Omkar Ravan, and Sagar Chougule, “Design and Fabrication of Paper Bailing Machine”, International Research Journal of Engineering and Technology (IRJET), Vol. 4, No. 6, June -2017.
[8] S. Lakshmi Priya, S. Narasinga Rao, S. Shyam Vignesh, A. Murugan, and A. logesh, “Low Cost Plastic Balers”, International Research Journal in Advanced Engineering and Technology (IRJAET), Vol. 4, No. 2, pp. 2863-2872, 2018.

Asian Review of Mechanical Engineering (ARME) is a half-yearly international peer-reviewed journal of Mechancial Engineering. One of the objectives of this journal is to disseminate knowledge on various research issues connected with the topics include, but are not limited to:

Statics and dynamics
Strength of materials and solid mechanics
Instrumentation and measurement
Thermodynamics, heat transfer, energy conversion, and HVAC
Combustion, automotive engines, fuels
Fluid mechanics and fluid dynamics
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Engineering design
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Material Engineering
Design engineering, Drafting, Computer-Aided Design (CAD) (including solid modeling), and Computer-Aided Manufacturing (CAM)

There are several industrial production processes that involve mechanical machining of cast parts by various operations such as turning, milling, and drilling. Metal Chips, especially of aluminum, mild steel and cold-rolled carbon steel, etc. The collection, storage, and transportation of metal chips are an important aspect in the process of recycling. This project focuses on the compaction and creation of metal chips bales for ease of storage as well as handling and transportation of metal chips. Efforts have been taken to ensure an efficient waste management system in shop floors, with minimum use of space and energy when it comes to disposing of metal chips formed during machining processes. The large space required to store the chips as loose chips have a large surface area. The scope of the project is limited to the design, analysis, and fabrication of scrap baling machine. A Baling press machine is a machine in which a loose scrap is converted into in the form of 8-12 kg bundle. In this machine, we adopt a square bundle rather than circular shape and square bales acquire less space as compared to the round bales.

Editor-in-Chief
Dr. Nukman Bin Yusoff
Department Of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Editorial Advisory Board
Prof.Kevser Dincer
Department of Mechanical Engineering, Selçuk University, Turkey
[email protected]
Dr. Kazi Md. Salim Newaz
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Prof.H.P.S Abdul Khalil
School of Industrial Technology, Universiti Sains Malaysia, Malaysia
[email protected]
Dr. Ong Hwai Chyuan
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Prof.Parviz Malekzadeh
Department of Mechanical Engineering, Persian Gulf University, Iran
[email protected]
Dr. Mohd Faizul Bin Mohd Sabri
Department Of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Chong Wen Tong
Department Of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Mohd Ridha Bin Muhamad
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Khoo Shin Yee
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Chew Bee Teng
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Liew Haw Ling
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]

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    Editorial Note

    Editorial Dr. Nukman Bin Yusoff

    Editor-in-Chief
    Dr. Nukman Bin Yusoff
    Department Of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Editorial Advisory Board
    Prof.Kevser Dincer
    Department of Mechanical Engineering, Selçuk University, Turkey
    [email protected]
    Dr. Kazi Md. Salim Newaz
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Prof.H.P.S Abdul Khalil
    School of Industrial Technology, Universiti Sains Malaysia, Malaysia
    [email protected]
    Dr. Ong Hwai Chyuan
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Prof.Parviz Malekzadeh
    Department of Mechanical Engineering, Persian Gulf University, Iran
    [email protected]
    Dr. Mohd Faizul Bin Mohd Sabri
    Department Of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Chong Wen Tong
    Department Of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Mohd Ridha Bin Muhamad
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Khoo Shin Yee
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Chew Bee Teng
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Liew Haw Ling
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]

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