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Home»Articles»Effect of Under Surface Cooling in Friction Stir Processing of Aluminum Alloy 6082: A Review

Effect of Under Surface Cooling in Friction Stir Processing of Aluminum Alloy 6082: A Review

Author : Harvinder Singh and Rajdeep Singh
Volume 7 No.2 July-December 2018 pp 59-61

Abstract

Friction Stir processing (FSP) is a new technique of Friction Welding. This technology is used in automobile and aerospace industries because it reduces the defects produces by conventional fusion welding techniques. Now in days Friction Stir Processing is introduced as a new process for microstructural surface modification of various materials or for changing the properties of metal by producing intense localized plastic deformation in the material. The main principle of this technique is based on FSW. The tool pin plunged in the plate and plastic deformation is produced by heat is generated due to rotational motion of too. Cooling of specimen during FSP is also a new research to improve the mechanical properties of base metal. The present investigation shows the effect of cooling of specimen on mechanical properties during FSP. It has been observed from this review paper that the effect of cooling of specimen greatly affected the mechanical properties of metal as compared to dry conditions. It has been observed that the values of yield strength and micro hardness increases in cooled region of welded joint.

Keywords

Friction Stir Processing (FSP), Micro-Hardness, Mechanical Properties, Tensile Strength, Microstructure, Under Surface Cooling

Full Text:

References

[1] K. Kumar and V. Kailas Satish, “On the role of axial load and the effect of Interface position on the tensile strength of a friction stir welded aluminium alloy”, Material and Design, Vol. 29, pp.791-797, 2008.

[2] Devinder Yadav and Ranjit Bauri, “Effect of friction stir processing on microstructure and mechanical properties of aluminium”, Materials Science and Engineering A, Vol. 539, pp 85–92, 2012.

[3] Rajakumar et al., “Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints”, Material and Design, Vol. 32, pp. 535-549, 2011.

[4] H. J. Zhang, H. J. Liu, and L. Yu, “Effect of water cooling on the Performances of friction stir welding Heat affected zone”, JMEPEG, Vol. 21, pp. 1182-1187, 2012.

[5] H. J. Liu, H. J. Zhang and L. Yu, “Homogeneity of mechanical properties of underwater Friction Stir Welded 2219-T6 Aluminium alloy”, JMEPEG, Vol. 20, pp. 1419-1422, 2011.

[6] H. J. Zhang, H. J. Liu, and L. Yu, “Micro Structure and mechanical properties as a function of rotation speed in underwater friction stir welded aluminium alloy joints”, Material and design, Vol. 32, pp. 4402-4407, 2011.

[7] H. Lombard et al., “Optimising FSW process parameters to minimise defectsand maximise fatigue life in 5083-H321 aluminium alloy”, Engineering Fracture Mechanics, Vol. 75, pp. 341-354, 2008.

[8] Mishra and Ma, “Friction stir welding and processing”, Materials Science and Engineering, Vol. 50, pp. 1-78, 2005.

[9] Cavaliere et al., “Effect of welding parameters on mechanical and microstructural properties of AA6056 joints produced by Friction Stir Welding”, Journal of Materials Processing Technology, Vol. 180, pp. 263–270, 2006.

[10] Khandkar et al., “Experimental and analytical investigation of friction stir welding of aluminium alloys”, International Conference on Mechanical Engineering, Vol. 6, pp. 213-219, 2001.

[11] Awang et al., “Thermo-Mechanical Modeling of Friction Stir Spot Welding (FSSW) Process: Use of an Explicit Adaptive Meshing Scheme”, 2005-01-1251, 2005.

[12] Kadhim et al., “Comparative Study of the Mechanical Properties of (FS) and MIG Welded Joint in (AA7020-T6) Aluminium Alloy”, Al-Khwarizmi Engineering Journal, Vol. 7, pp. 22-35, 2011.

Asian Review of Mechanical Engineering (ARME) is a half-yearly international peer-reviewed journal of Mechancial Engineering. One of the objectives of this journal is to disseminate knowledge on various research issues connected with the topics include, but are not limited to:

Statics and dynamics
Strength of materials and solid mechanics
Instrumentation and measurement
Thermodynamics, heat transfer, energy conversion, and HVAC
Combustion, automotive engines, fuels
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Hydraulics and pneumatics
Engineering design
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Mechatronics and control theory
Material Engineering
Design engineering, Drafting, Computer-Aided Design (CAD) (including solid modeling), and Computer-Aided Manufacturing (CAM)

Friction Stir processing (FSP) is a new technique of Friction Welding. This technology is used in automobile and aerospace industries because it reduces the defects produces by conventional fusion welding techniques. Now in days Friction Stir Processing is introduced as a new process for microstructural surface modification of various materials or for changing the properties of metal by producing intense localized plastic deformation in the material. The main principle of this technique is based on FSW. The tool pin plunged in the plate and plastic deformation is produced by heat is generated due to rotational motion of too. Cooling of specimen during FSP is also a new research to improve the mechanical properties of base metal. The present investigation shows the effect of cooling of specimen on mechanical properties during FSP. It has been observed from this review paper that the effect of cooling of specimen greatly affected the mechanical properties of metal as compared to dry conditions. It has been observed that the values of yield strength and micro hardness increases in cooled region of welded joint.

Editor-in-Chief
Dr. Nukman Bin Yusoff
Department Of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Editorial Advisory Board
Prof.Kevser Dincer
Department of Mechanical Engineering, Selçuk University, Turkey
[email protected]
Dr. Kazi Md. Salim Newaz
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Prof.H.P.S Abdul Khalil
School of Industrial Technology, Universiti Sains Malaysia, Malaysia
[email protected]
Dr. Ong Hwai Chyuan
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Prof.Parviz Malekzadeh
Department of Mechanical Engineering, Persian Gulf University, Iran
[email protected]
Dr. Mohd Faizul Bin Mohd Sabri
Department Of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Chong Wen Tong
Department Of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Mohd Ridha Bin Muhamad
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Khoo Shin Yee
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Chew Bee Teng
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Liew Haw Ling
Department of Mechanical Engineering, University of Malaya, Malaysia
[email protected]

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    Editorial Note

    Editorial Dr. Nukman Bin Yusoff

    Editor-in-Chief
    Dr. Nukman Bin Yusoff
    Department Of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Editorial Advisory Board
    Prof.Kevser Dincer
    Department of Mechanical Engineering, Selçuk University, Turkey
    [email protected]
    Dr. Kazi Md. Salim Newaz
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Prof.H.P.S Abdul Khalil
    School of Industrial Technology, Universiti Sains Malaysia, Malaysia
    [email protected]
    Dr. Ong Hwai Chyuan
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Prof.Parviz Malekzadeh
    Department of Mechanical Engineering, Persian Gulf University, Iran
    [email protected]
    Dr. Mohd Faizul Bin Mohd Sabri
    Department Of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Chong Wen Tong
    Department Of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Mohd Ridha Bin Muhamad
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Khoo Shin Yee
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Chew Bee Teng
    Department of Mechanical Engineering, University of Malaya, Malaysia
    chew[email protected]
    Dr. Liew Haw Ling
    Department of Mechanical Engineering, University of Malaya, Malaysia
    [email protected]

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