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Home»Articles»Enhancing Durability of Hot Work Tool Steel by Duplex Treatments: A Review

Enhancing Durability of Hot Work Tool Steel by Duplex Treatments: A Review

Author : Subhash Chander and Vikas Chawla
Volume 5 No.1 January-June 2016 pp 23-28

Abstract

The abrasive wear unitedly with thermo-mechanical fatigue and plastic deformation is a critical factor of the process of failure of forging dies during the forging of components with close tolerances and not subject to further mechanical treatment. The failure rate of forging dies are also greatly influenced by the variety of the shapes of the forging and the precision with which these are made. The effective way to improve the durability of forging dies is a modification of surface properties by the constitution of layers or coatings having appropriate properties. Among huge available techniques; Plasma nitriding along with suitable coating formed by physical vapor deposition (PVD) technique; commonly known as Duplex/Hybrid treatment; is widely used, allows control of surface microstructure, enhance wear resistance, corrosion resistance and fatigue resistance. This had been noted that Duplex Treatment can increase the wear resistance of the tool/die up to 30%. The tribological behaviours of duplex treated dies in hot forging are reviewed and presented here. Some commonly used surface treatments as well as coatings in hot forging dies are given. Eventually,  xperimental results obtained by various researchers could be used in theory and model developments for hot forging process and die materials at high temperatures. The review also showed the great potential in further investigations in tribology.

Keywords

Die Failure, Duplex Treatment, Plasma Nitriding, PVD Coatings.

Full Text:

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The abrasive wear unitedly with thermo-mechanical fatigue and plastic deformation is a critical factor of the process of failure of forging dies during the forging of components with close tolerances and not subject to further mechanical treatment. The failure rate of forging dies are also greatly influenced by the variety of the shapes of the forging and the precision with which these are made. The effective way to improve the durability of forging dies is a modification of surface properties by the constitution of layers or coatings having appropriate properties. Among huge available techniques; Plasma nitriding along with suitable coating formed by physical vapor deposition (PVD) technique; commonly known as Duplex/Hybrid treatment; is widely used, allows control of surface microstructure, enhance wear resistance, corrosion resistance and fatigue resistance. This had been noted that Duplex Treatment can increase the wear resistance of the tool/die up to 30%. The tribological behaviours of duplex treated dies in hot forging are reviewed and presented here. Some commonly used surface treatments as well as coatings in hot forging dies are given. Eventually,  xperimental results obtained by various researchers could be used in theory and model developments for hot forging process and die materials at high temperatures. The review also showed the great potential in further investigations in tribology.

Editor-in-Chief
Dr. Seshadri Ramkumar
Department of Environmental Toxicology, Texas Tech University, Texas
[email protected]
Editorial Advisory Board
Dr. Kamarul Ariffin Bin Noordin
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Benjamin T.F. Chung
Department of Mechanical Engineering, University of Akron, Akron, USA
[email protected]
Dr. Mohd Faiz Bin Mohd Salleh
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Suhana Binti Mohd Said
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Norrima Binti Mokhtar
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Mohamadariff
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]

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    Editorial Note

    Editorial Dr. Seshadri Ramkumar

    Editor-in-Chief
    Dr. Seshadri Ramkumar
    Department of Environmental Toxicology, Texas Tech University, Texas
    [email protected]
    Editorial Advisory Board
    Dr. Kamarul Ariffin Bin Noordin
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Benjamin T.F. Chung
    Department of Mechanical Engineering, University of Akron, Akron, USA
    [email protected]
    Dr. Mohd Faiz Bin Mohd Salleh
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Suhana Binti Mohd Said
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Norrima Binti Mokhtar
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Mohamadariff
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]

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