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Home»Articles»Experimental Investigation on Effects of MQL on Surface Finish and Tool Wear in Turning of SAE 1018

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Asian Journal of Engineering and Applied Technology (AJEAT)

Editor Dr. Seshadri Ramkumar
Print ISSN : 2249-068X
Frequency : Quarterly

Experimental Investigation on Effects of MQL on Surface Finish and Tool Wear in Turning of SAE 1018

Author : Sandeep Kumar, Sukhpal Singh Chatha and Rutash Mittal
Volume 7 No.2 Special Issue:November 2018 pp 67-69

Abstract

In all machining processes, tool wear is a major problem and it leads to tool failure. In metal industries, the use of cutting fluids affects both employee’s health and environmental pollution. But the use of cutting fluids becomes necessary to keep tight tolerances and to maintain the work-piece surface properties without damages. Researchers are trying to reduce the use of coolant lubricant fluids in metal cutting to obtain environmental safety. So, to minimize the use of cutting fluids new cutting techniques are investigated. Minimal quantity of Lubrication (MQL) is a recent technique introduced in machining to obtain less tool wear and environment safety. The minimum quantity lubrication was provided with a spray of mixture of air and vegetable oil at suitable pressure. MQL machining was performed much superior compared to dry and wet machining due to substantial reduction in tool wear and cutting zone temperature and a better surface finish. MQL provides neat and clean environment avoiding health hazards due to smoke, fumes and gases etc. In this study work-piece of SAE 1018 were prepared to investigate their Surface finish under turning with coated tool bits. Wear of nose radius of tool bits were analyzed by SEM which results in less wear in MQL process as compared to flood cooling.

Keywords

Minimum Quantity Lubrication (MQL), Scanning Electron Microscope (SEM), Flood Cooling

Full Text:

References

[1] A. Attanasio, M. Gelfi, C. Giardini and C. Remino, “Minimum Quantity Lubrication in Turning: Effect on Tool Wear”, Wear, Vol. 260, pp. 333-338, 2006.
[2] M.M.A. KHAN and N.R. DHAR “Performance Evaluation of Minimum Quantity Lubrication by Vegetable oil in term of Cutting Force, Cutting zone temperature, Tool wear, job dimension and Surface finish in turning AISI-1060 Steel”, Journal of Zhejiang University SCIENCE A, ISSN;1009-3095, 2006.
[3] Sukhpal singh chatha, Amrit pal, Tarjeet singh. “Performance evaluation of aluminium 6063 drilling under the infulence of nonofluid Minimum Quantity Lubrication”, Journal of Cleaner Poduction, Vol. 137, 2016.
[4] Hina Nigar and Faizan Hasan, “A review on minimum quantity lubrication for machining operations”, IJTRA, -ISSN: 2320-8163, 2017.
[5] Mohd. Arif I Upletawala and Prof. Tushar Katratwar, “A literature review on various factors affecting Turning Operation”, IJETMAS, ISSN 2349-4476, 2016.
[6] Kuan Ming Li and Shih- Yen Chou, “Experimental evaluation of minimum quantity lubrication in near micro-milling”,, Journal of Materials Processing Technology, doi:10.1016, 2010.
[7] Jadhav J.S, Jadhav B.R., “Experimental study of effect of cutting parameters on cutting force in turning”, IJIRAE, ISSN: 2349-2163, 2014.
[8] Arvind Kondekar, S.S. Sarnobat, Swapnil S Kulkarni, “Optimization of turning process parameters through DOE for surface finish and tool wear”, IJAERS, ISSN- 2249-8974, 2013.
[9] M.M.A. Khan, M.A.H.Mithu and N.R. Dhar, “Effects of minimum quantity lubrication on turning AISI 9310 alloy steel using vegetable oil based cutting fluid”, Journal of Material Processing Technology, 209 5573-5583.
[10] N.R. Dhar, M.W. Islam, S. Islam and M.A.H. Mithu, “The influence of minimum quantity lubrication on cutting temperature, chip and dimensional accuracy in turning AISI -1040 steel”, Journal of Material Processing Technology, doi: 10.1016, 2006.
[11] Mohamed Handawi Saad Elmunafi, M.Y. NoorDin and D. Kurniawan, “Tool life of coated carbide cutting tool when turning hardened stainless steel under minimum quantity lubricant using caster oil”, Procedia Manufacturing, Vol. 2, pp. 563-567, 2015
[12] M Najitha, M Rahman and K Kadirgama, “Performance of water based Tio2 nanofluid during the minimum quantity lubrication machining of aluminium alloy, AA6061-T6”, Journal of Cleaner Production, 2016.
[13] Mohsen Emami, Mohommad Hossein Sadeghi and Ahmed Sarhan, “MQL in Grinding Process of Zirconia Engineering Ceramic”, IJMMME, ISSN: 2320-4052, 2013.
[14] Prateek Selopa and, O.S. Bhatia, “Lubrication A review”, IJARIIT, ISSN-2454-132X, 2015.
[15] Mohd. Arif I Upletawala and Prof. Tushar Katratwar, “A literature review on various factors affecting Turning Operation”, IJETMAS, ISSN 2349-4476, 2016.

Asian Journal of Engineering and Applied Technology is a peer-reviewed International research journal aiming at promoting and publishing original high quality research in all disciplines of engineering and applied technology. All research articles submitted to AJEAT should be original in nature, never previously published in any journal or presented in a conference or undergoing such process across the world. All the submissions will be peer-reviewed by the panel of experts associated with particular field. Submitted papers should meet the internationally accepted criteria and manuscripts should follow the style of the journal for the purpose of both reviewing and editing.

AJEAT is covering all aspects of Engineering and Applied Technology areas. Topics include, but are not limited to:

Aerospace engineering
Agricultural engineering
Architectural engineering
Bioengineering and biomedical engineering
Chemical engineering
Civil engineering
Computer engineering
Computer science and information science
Electrical engineering and electronics engineering
Environmental engineering

Industrial engineering
Metallurgical engineering
Ceramic engineering
Materials science
Metallurgy
Mechanical engineering
Nuclear engineering
Petroleum engineering
Plastics engineering and polymer science
Textile & Fashion Technology

In all machining processes, tool wear is a major problem and it leads to tool failure. In metal industries, the use of cutting fluids affects both employee’s health and environmental pollution. But the use of cutting fluids becomes necessary to keep tight tolerances and to maintain the work-piece surface properties without damages. Researchers are trying to reduce the use of coolant lubricant fluids in metal cutting to obtain environmental safety. So, to minimize the use of cutting fluids new cutting techniques are investigated. Minimal quantity of Lubrication (MQL) is a recent technique introduced in machining to obtain less tool wear and environment safety. The minimum quantity lubrication was provided with a spray of mixture of air and vegetable oil at suitable pressure. MQL machining was performed much superior compared to dry and wet machining due to substantial reduction in tool wear and cutting zone temperature and a better surface finish. MQL provides neat and clean environment avoiding health hazards due to smoke, fumes and gases etc. In this study work-piece of SAE 1018 were prepared to investigate their Surface finish under turning with coated tool bits. Wear of nose radius of tool bits were analyzed by SEM which results in less wear in MQL process as compared to flood cooling.

Editor-in-Chief
Dr. Seshadri Ramkumar
Department of Environmental Toxicology, Texas Tech University, Texas
[email protected]
Editorial Advisory Board
Dr. Kamarul Ariffin Bin Noordin
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Benjamin T.F. Chung
Department of Mechanical Engineering, University of Akron, Akron, USA
[email protected]
Dr. Mohd Faiz Bin Mohd Salleh
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Suhana Binti Mohd Said
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Norrima Binti Mokhtar
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]
Dr. Mohamadariff
Department of Electrical Engineering, University of Malaya, Malaysia
[email protected]

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    Editorial Note

    Editorial Dr. Seshadri Ramkumar

    Editor-in-Chief
    Dr. Seshadri Ramkumar
    Department of Environmental Toxicology, Texas Tech University, Texas
    [email protected]
    Editorial Advisory Board
    Dr. Kamarul Ariffin Bin Noordin
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Benjamin T.F. Chung
    Department of Mechanical Engineering, University of Akron, Akron, USA
    [email protected]
    Dr. Mohd Faiz Bin Mohd Salleh
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Suhana Binti Mohd Said
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Norrima Binti Mokhtar
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]
    Dr. Mohamadariff
    Department of Electrical Engineering, University of Malaya, Malaysia
    [email protected]

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