
Asian Journal of Engineering and Applied Technology (AJEAT)
Influence of Plasma Sprayed Coatings on Die Life during Hot Forging Process: A State of Art Review
Author : Simran Singh Gill, Kapil Babbar, Subhash Chander and Vikas ChawlaVolume 7 No.2 Special Issue:November 2018 pp 132-137
Abstract
Tooling and die failure is a prime concern for hot forging industry for survival in the competitive globe. Different methods are employed to protect the tools/dies from degradation. Thermal spraying is one of the most effective methods to protect the material from wear, thermal fatigue and plastic deformation due to adverse environments during hot forging process, thus increasing the life of material in use. A coating is a covering process that is applied to the surface of a material which is referred to as the substrate. The coating itself is either completely covered through the whole surface or the particular parts of the substrate. Different coatings are used to achieve the desired properties. In this process, relatively thick metallic, polymer, ceramic and composite coatings is deposited. The optimum coating process is selected on the basis of desired coating properties. Coating material is either in the form of wire, powder, rod, cord or molten-bath form. The procedure may be manual, mechanized or fully automated. This paper attempts to define some of the current important issues and research priorities in the plasma spray field.
Keywords
Plasma Spray, Coatings, Die Failure, Microstructure, Scanning Electron Microscope
References
[1] ―Role of Thermal Spray Coatings on Wear, Erosion and Corrosion Behavior: A Review‖, Journal of Applied Science and Engineering, Vol. 20, No. 4, pp. 445-452.
[2] Surface Coating Methods, Tribological series, Vol. 28, pp. 7-32, 1994.
[3] A. Wank, Basic of Thermal spray technology. I process.
[4] Surface Engineering in Material Science I. The Menerals Metals & Material Society.
[5] Thermal Spray Coating, Metal Hand book, Vol 5. Surface Cleaning, Finishing, Coating Asm Metal Park Ohio, pp. 361-374.
[6] Thermal Spray Tech, pp. 50-58, 1995.
[7] Thermal Spray Coating Technology – A Review, Materials Science and Engineering, pp. 46, 2013.
[8] A Review- Study of Thermal Spray Coatings for Corrosive Wear, International Journal of Advance Research, Ideas and Innovations in Technology.
[9] Very Low Pressure Plasma Spray—A Review of an Emerging Technology in the Thermal Spray Community, Imact Factor, 2011.
[10] E. Pfender, ―Plasma Jet Behavior and Modeling Associated with Plasma Spray Process‖, Thin Solid Films, Vol. 238, pp. 228-241, 1994.
[11] ―Some problems Associated with Thermal Sprayed HA Coating:-A Review”, International Journal of Surface Engineering & Material Technology, Vol. 3, June 2013.
[12] ―Performance of Plasma Sprayed Hydroxyapatite coating:-Review‖, Material Fundamentals and Clinical, Vol. 58, 2001, pp. 570-592.
[13] P. Huber, Vakuumplasmaspritzen, Oberflache Surface, Vol.10, 1992, pp. 8.
[14] ―Diagnostics of Thermal Spray Plasma Jet‖, Thermal Spray Technology, Vol. 1, pp. 117-128, 1992.
[15] R.C. Tucker, Themal Spray Coating Surf. Eng. ASM Handbook, 1994.
[16] B. Heimann, Plasma Spray Coating, New York VCH publishers, 1996.
[17] ―A Review on Thermal Spray coating‖, International Journal of Current in Engineering & Research(IJCTER), Vol. 2, Apiral, pp. 556-563, 2016.
[18] Surface Engineering, ASM Handbook, Vol. 5, pp. 497-509.
[19] P.E. Robert K. Betts, ―An Overview of Thermal Spray process‖, American Galvanizer’s Association TECHFORUM, New Orleans, 2016
[20] G.X. Wang, X Jiang, and S Sampathed, S;Seal, N.B. ; Dahotre, J.J; Moore and B. Mishra, (n.d.). The Menerals Metals & Material Society, 2000.
[21] M. Vardelle, A. Leger, A.C. Fauchais, P. & D.Gobin, Thermal Spray Tech, pp. 50-58, 1995.
[22] Influence of plasma spray variable parameter on mechanical and wear behavior of plasma sprayed Al2O3 3% wt. coating Abrasion and Erosion application, Sciverse Science Direct, 2012, pp. 1689-1695.
[23] Effect of air plasma spray parameter on properties of YSZ and CYSZ Thermal Barries coating, Journal of austrialiancermic society, Vol. 52, No. 2, pp. 175-182, 2016.
[24] Effect of plasma spraying parameter on the microstructure and strength of TiO2 coating, International journal of Mining, Metallurgic and Mechanical Engineering, Vol. 3 No. 4, 2015.