
Asian Journal of Engineering and Applied Technology (AJEAT)
Trending Applications of 3D Printing: A Study
Author : Rakesh Kumar and Santosh KumarVolume 9 No.1 January-June 2020 pp 1-12
Abstract
The popular name which is known by the most people and the market is 3D printing. It is an emerging manufacturing technology used to fabricate, real life parts using CAD data by adding material in layer fashion in distinct form (solid, liquid and powder). 3D printing technology is the reverse of conventional/subtractive manufacturing, owing to its design flexibility, customization, material complexity, size range, waste minimization, tool less and the ability to manufacture complicated shapes. This review paper aims to provide a comprehensive overview of distinct 3D printer applications in different sector. In addition, this review paper summarizes the merits, demerits, future and challenges, so that this review paper could become the torch bearer for the futuristic researchers working in the area of 3D printing.
Keywords
3D Printing, Computer Aided Design, Applications, Challenges, Future Scope.
References
- C. Gross, J.L. Erkal and S.Y. Lockwood, “Evaluation of 3D printing and its potential impact on biotechnology and the chemical sciences,” Anal Chem., Vol. 86, No.7, pp.3240–3253, 2014.
- K. Chau, K. F. Leong and J. An, “Introduction to rapid prototyping of biomaterials,” Rapid Prototyping of Biomaterials, Vol.2, pp. 1–15, 2020. doi:10.1016/b978-0-08-102663-2.00001-0
- Horvath, “A Brief History of 3D Printing. In: Mastering 3D Printing,” A press, Berkeley, CA, 2014. https://doi.org/10.1007/978-1-4842-0025-4_1
- G. Thomas, 2018. Available: http://www.3ders.org/articles/20181001-paul-g-allens-stratolaunch-space-venture-uses-3d-printing-to-develop-pga-rocket-engine.html.
- Thomas, 3D printed jellyfish robots created to monitor fragile coral reefs.3D Printer and 3D Printing News, 2018. [Online]. Available: http://www.3ders.org/articles/20181003-3d-printed-jellyfish-robots-created-to-monitor-fragile-coral-reefs.html.
- E. Thomas, Transportation to produce up to 250 3D printed locomotive parts by 2025, 3D Printer and 3D Printing News, 2018 Available: http://www.3ders.org/articles/20180928-ge-transportation-to-produce-up-to-250-3d-printed-locomotive-parts-by-2025.html
- David, Available: https://www.3ders.org/articles/20180403-mx3d-to-install-worlds-first-3d-printed-steel-bridge-over-amsterdam-canal.html. [Accessed 2019],2018.
- Tess, Available: http://www.3ders.org/articles/20170412-indian-jewelry-brand-isharya-unveils-infinite-petals-3d-printed-kewelry-collection.html. [Accessed 2019], 2017.
- Keles and E. Anderson, “Mechanical reliability of fused deposition modelling polymers and composite,”Informatics, electronic and micro system, Vol. 23, pp.320-327, 2018.
- J. J. Beaman, J. W. Barlow and D. L. Bourell, “Solid Freeform Fabrication: A New direction in manufacturing, production and process engineering,” Vol. 25, pp. 49-57, 2014.
- Jiménez, L. Romero, A.D. Iris and M. Domínguez, “Additive Manufacturing Technologies: An Overview about 3D Printing Methods and Future Prospects,” Complexity, pp.1–30, 2019. doi:10.1155/2019/9656938
- J. Love, “Manufacturing Demonstration Facility (MDF),” Vol.4, pp.15-27, 2015.2http://dx.doi.org/10. 2172/1209199.
- Wendel, D. Rietzel, F. Kühnlein, R. Feulner, G. Hülder and E.Schmachtenberg, “Additive processing of polymers,” Macromolecular Materials and Engineering, Vol. 293, No.10, pp.799–809, 2008. doi:10.1002/mame.200800121
- Construction Manager Magazine Skanska claims first with 3D printed cladding, September 2013. [Online]. Available: http://www.constructionmanagermagazine.com/news/skanska-claims-industry-first-3dprinted-cladding/, Accessed date: 26 October 2016.
- DUS Architects, 3D Print Canal House, [Online]. Available: http://3dprintcanalhouse.com/Accessed date: 9 May 2016.
- Branch Technology, Cellular Fabrication, [Online]. Available: http://www.branch. Technology Accessed date: 2 February 2017.
- Wohlers and T.Gormet, “History of Additive Manufacturing,” Wohlers report, Wohlers Associates INC., pp. 1-34, 2014.
- S. Tank and N. Lightdale, “Advances in 3d-printed pediatric prostheses for upper extremity differences,” Journal of Bone and Joint Surgery, Vol. 98, No.15, pp. 1320–1326, 2016.
- Yang, D. ZHAO-WANG, GUO XUE-YI and T. L. Yong, “Towards a circular metal additive manufacturing through recycling of materials,” A mini review Journal of Central South University, Vol.27, No.4,pp.1134−1145, 2020. DOI: https://doi.org/10.1007/s11771-020-4354-6.
- L. Sing, J. An, W. Y. Teong and F. E. Wiria, “Laser and electron beam powder-bed additive manufacturing of metallic Implants: a review on processes, materials and designs,” Journal of Orthopaedic Research, Vol. 34, No.3, pp. 369-385, 2016.
- Cohen, A. Laviv, P. Berman, R. Nashef and J. Autair, “Mandibular reconstruction using stereolithographic 3-dimensional printing modelling technology,” Oral Surgery, Oral Medicine, Oral Pathology, Oral Radiology, and Endodontology, Vol. 108, No.5, pp. 661–666, 2009.
- Whitly, R. S. Eidson, I. Rudek and S. Bencharit, “In-office fabrication of dental implant surgical guides using desktop stereolithographic printing and implant treatment planning software: a clinical report,” Journal of Prosthetic Dentistry, Vol. 118, pp. 256–263, 2017.
- Auricchio and S. Marocni, “3D printing: clinical applications in orthopaedics and traumatology,” Effort Open Reviews, Vol. 1, No.5, pp. 121–127, 2016.
- Ibrahim, T. L. Broilo and C. Heitz, “Dimensional error of selective laser sintering, three-dimensional printing and PolyJet models in the reproduction of mandibular anatomy,” Journal of Cranio-Maxillofacial Surgery, Vol. 37, pp. 167–173, 2009.
- YU, M. Rombouts and G. Maes, “Material properties of Ti6Al4V parts produced by laser metal deposition,” Physics Procedia, Vol. 39, pp. 416 – 424, 2012.
- Saijo, K. Igawa and Y. Kanno, “Maxillofacial reconstruction using custom-made artificial bones fabricated by inkjet printing technology,” Journal of Artif.Organs. Vol.12, pp.200–205, 2009.https://doi.org/10.1007/s10047-009-0462-7
- Zengguang, W. Yanqing, W. Beicheng and Chunzhi, “A critical review of fused deposition modeling 3D printing technology in manufacturing polylactic acid parts,” The International Journal of Advanced Manufacturing Technology, Vol.5, pp.1-13, 2019. https://doi.org/ 10.1007/s00170-019-0332-x
- Belhabib and S. Guessasma, “Compression performance of hollow structures: From topology optimisation to design 3D printing,” Int. J. Mech. Sci., Vol. 133, pp.728–739, 2017.
- Liu, S. Guessasma, J. Zhu, W.Zhang, H. Nouri and S. Belhabib, “Microstructural defects induced by stereolithography and related compressive behaviour of polymers,” Journal of Mater. Process Technol., Vol. 251, pp.37–46, 2018.
- Nakao, Y. Wamoto, X. Gong, T. Anderson and K. Chou, Manufacturing Review Available at: http://dx.doi.org/10.1051/mfreview/2014001.
- C. Ligon, R. Liska, J. Stamp, M. Gurr and R. Mülhaupt, “Polymers for 3D Printing and Customized Additive Manufacturing,” Chem. Rev., Vol.117, pp.10212-10290, 2017.
- Mandrycky, Z. Wang and K. Kim, “3D bioprinting for engineering complex tissues,” Biotechnol. Adv., Vol. 34, pp.422-434, 2016.
- Khan, P. Dickens and Selective Laser “Melting (SLM) of pure gold,” Gold Bull, Vol.43, pp.114–121, 2010 https://doi.org/10.1007/BF03214976
- Javaid and A. Haleem, “Additive manufacturing applications in medical cases: A literature-based review,” Alexandria Journal of Medicine, Vol. 54, pp. 411–422, 2018.
- Dhakshyani, Y. Nukman, A.N. Abu Osman and C. Vijay, “Preliminary report: rapid prototyping models for dysplastic hip surgery,” Central European Journal of Medicine, Vol. 6, pp.266-270, 2011.
- Liu, M.C. Leu and S.M. Schmitt, “Rapid prototyping in dentistry: technology and application,” International Journal of Advanced Manufacturing Technology, Vol. 29(3-4), pp.317- 335, 2005.
- Melchels,J. Feijen, and D.W. Grijpma, “A review on stereolithography and its applications in biomedical engineering,” Biomaterials, Vol. 31, pp.6121-6130, 2010.
- Petzold, H.F. Zeilhofer and W.A. Kalender, “Rapid prototyping technology in medicine-basics and applications,” Computerized Medical Imaging and Graphics, Vol. 23, pp.277-284, 1999.
- Leong, C.M.Cheah, and C.M. Chua, “Solid freeform fabrication of three dimensional scaffolds for engineering replacement tissues and organs., Biomaterials,” Vol.24, 2363-2378, 2003.
- Traini, C.Mangano, R.L.Sammons, F.Mangano, A.Macchi and A.Piattelli,“Direct laser metal sintering as a new approach to fabrication of an isoelastic functionally graded material for manufacture of porous titanium dental implants,” Dental Materials, Vol. 24, pp.1525-1533, 2008.
- S. Bertol, W.K. Junior, F.P. Silva and C.A. Kopp, “Medical design: Direct metal laser sintering of Ti–6Al–4V,” Materials and Design, Vol. 31, pp.3982-3988, 2010.
- Liu, M.C. Leu and S.M. Schmitt, “Rapid prototyping in dentistry: technology and application,”International Journal of Advanced Manufacturing Technology, Vol. 29, No.3-4, pp. 317- 335, 2005.
- Javaid and A. Haleem, “Additive manufacturing applications in medical cases: A literature based review,” Alexandria Journal of Medicine, 2017 doi:10.1016/j.ajme.2017.09.003
- Tuomi, K.S. Paloheimo and J. Vehviläinen, “Accuracy of medical models made by additive manufacturing (rapid manufacturing,” Journal of Cranio-Maxillofacial Surgery, Vol.21, pp. 553, 2014.
- Tukuru, S.K.P.Gowda, S.M.Ahmed and S. Badami, “Rapid prototype technique in medical field,” Research Journal of Pharmacy and Technology, Vol. 1, pp.341- 344, 2008.
- Domínguez-Rodríguez, J.J.Ku-Herrera and A. Hernández-Pérez, “An assessment of the effect of printing orientation, density, and filler pattern on the compressive performance of 3D printed ABS structures by fuse deposition,” Int. J. Adv. Manuf. Technol. pp. 1-11, 2017.https://doi.org/10.1007/s00170-017-1314-x
- V. Do, B. Khorsand, S.M. Geary and A. K. Salem, “3D Printing of Scaffolds for Tissue Regeneration Applications,” Advance Health Care Materials, Vol.5, pp.44-59, 2015.https://doi.org/10.1002/adhm.201500168
- Bill Artley. Automotive 3D Printing Application https://www.3dhubs.com/knowledge-base/automotive-3d-printing-applications.
- Shahrubudin, T.C. Lee and R. Ramlan, “An Overview on 3D Printing Technology: Technological, Materials, and Applications,” Procedia Manufacturing, Vol. 35, pp. 1286-1296, 2019.
- Parupelli, S. kumar and Desai, “A Comprehensive Review of Additive Manufacturing (3D Printing): Processes,” Applications and Future Potential, American Journal of Applied Sciences, Vol.16, pp. 244-272. 10.3844/ajassp.2019.244.272.
- S.Elakkad “3D Technology in the Automotive Industry, IJERT, pp.45-60. https://www.academia.edu/40991857.
- Bhattacharjya, J. Tripathi1, A. Taylor, M. Taylor and D. Walters, 2014 Additive Manufacturing: Current Status and Future Prospects Conference Paper in IFIP Advances in Information and Communication Technology, Vol.2, No.1 DOI: 10.1007/978-3-662-44745-1_36.
- Kumar and A. Handa, “Combating hot corrosion of boiler tubes – A study. Engineering Failure Analysis,” Vol. 94, pp.379, 2018. doi:10.1016/j.engfailanal.2018.08.004
- Sreehitha, “Impact of 3D printing in automotive industry,” International Journals of Mechanical and Production Engineering, Vol.5, No.2, pp. 91-94, 2017.
- Craig, Giffi.et al., “Cracking the genetic code of high-performance manufacturers,” Deloitte Review 14, January 2014.
- https://www.toyota.com.tr/world-of-toyota/concept-cars/i-road.json adresindenalınmıştırWoehler, T. (2017). Wohlers report 2017. Wohlers Associates. Wohlers Associates,2018.
- N. Shahrubudin, T.C. Lee, R. Ramlan, “An Overview on 3D Printing Technology: Technological,” Materials, and Applications, Procedia Manufacturing, Vol. 35, pp. 1286-1296, 2019.
- Vanderploage and M. Mamp, “The application of 3D printing technology in the fashion industry,”
International Journal of Fashion Design, Technology and Education, Vol. 10, pp. 170-179, 2017. http://dx.doi.org/10.1080/17543266.2016.1223355 - Tess, Indian jewellery brand Isharya unveils ‘Infinite Petals’ 3D printer jewellery collection, 3D Printer and 3D Printing News, 2017. [Online]. Available: http://www.3ders.org/ articles/20170412-indian-jewelry-brand-isharya-unveils-infinite-petals-3d-printed-kewelry-collection.html. [Accessed 2019].
- Gaget, 3D printed clothes: Top 7 of the best projects, Sculpteo.[Online].Available:https://www.sculpteo.com/blog/2018/05/23/3d-printed-clothes-top-7-of-the-best-projects/. [Accessed 2019],2018.
- Attaran, “The rise of 3-D printing: The advantages of additive manufacturing over traditional manufacturing,” Business horizon, Vol.1, pp.1- 12, 2017.
- Sun and A.Valtasa, “3D printing in modern fashion industry,” JTSFT, 2019. https://irispublishers.com/jtsft/fulltext/3d-printing-in-modern-fashion, industry.ID.000535.php
- K. Chua, K.F.Leong and C.S. Lim, “Rapid prototyping: principles, applications,” 2nd ed., World scientific, Singapore, 2003.
- ingamneni, Sarat and L. Yifan, Hewitt, A. Chalk, R.Thomas, W. Jordison and David, Additive Manufacturing for the Aircraft Industry: A Review,” 8. 1. 2017. 10.4172/2329-6542.1000214.
- Fares Mami, Jean-Pierre Revéret, Sophie Fallaha and Manuele Margni, “Evaluating Eco-Efficiency of 3D Printing in the Aeronautic Industry,” Journal of Industrial Ecology, 2017, Vol. 21, No. S1, pp.537-548
- Coykendall, M. Cotteleer, J. Holdowsky and M.Mahto, 2014.“https://www2.deloitte.com/us/en/insights/focus/3d-opportunity/additive-manufacturing-3d-opportunity-in-aerospace.html
- Raja, S. Zhang, J. Garside, C.Ryall and D. Wimpenny, “Rapid and cost effective manufacturing of high-integrity aerospace components,” International Journal of Advanced Manufacturing Technology, Vol. 27, pp.759-773, 2006.
- Campbell,D. Bourell, and I. Gibson, “Additive manufacturing: rapid prototyping comes of age,” Rapid Prototyping Journal, Vol. 18 No. 4, pp. 255-258,2012. https://doi.org/10.1108/13552541211231563
- 3D opportunity for electronic, Dellotie University press, https://www2.deloitte.com/content/dam/insights/us/articles/3837_3D-opportunity-for-electronics/DUP_3D-Opportunity-Electronics.pdf
- Lee, H. Kim, J. Choi and H. Lee, “A Review on 3D Printed Smart Devices for 4D Printing,” 2017. https://www.researchgate.net/publication/318343531_A_review_on_3D_printed_smart_devices_for_4D_printing.
- M. Donald and R. Wicker, “Multiprocessor 3D printing for increasing component functionality,” Vol. 353, pp.49-57, 2016.
DOI: 10.1126/science.aaf2093http://science.sciencemag.org - Alejandro Espera, John Ryan Cortez Dizon, Qiyi Chen, Rigoberto and C. Advincula, 3D-printing and advanced manufacturing for electronics, https://www.researchgate.net/publication/330855815_3D-
- A. Paulsen, M.Renn, K. Christenson and R.Plourde, “Printing conformal electronics on 3D structures with Aerosol Jet technology,” Future of Instrumentation International Workshop (FIIW) Proceedings, pp.1-4, 2012.
- lu, H. Lan and H. Liu, Additive manufacturing frontier: 3D printing electronics,” Journal of Opto-electronic advances , Vol. 01, No. 01, http://www.oejournal.org/ J/OEA/Article/Html/A180209000001
- J. Lopes, Eric MacDonald and Ryan B. Wicker, Integrating stereolithography and direct print technologies for 3D structural electronics fabrication, 2018.DOI:10.29026/oea.2018.170004
- Dankar, M. Pujola, F. E. Omar, F. Sepulcre and A. Haddarah 2018 Food and Bioprocess Technology, “Procedia Manufacturing,” Vol. 35, pp. 1286–1296, 2019.
- Liu, M. Zhang, B. Bhandari and Y. Wang (2017),“Trends in Food Science and Technology,” pp. 2-12. 2017.
- Lili, M. Yuanyuan, C. Ke and Z. Yang, “Food and Bioprocess Technology,”, Vol. 35, pp.1-18, pp. 1286–12962018, 2018. Science Direct Available online at www.sciencedirect.com Procedia Manufacturing
- Jasper, “3D-Printed food,” , No.https://scholarship.law. umn.edu/mjlst/vol17/iss2/7, Minnesota Journal of Law, Science & Technology, Vol. 17, No.2, pp.46-57, 2016.
- Pitayachaval, Paphakorn, Sanklong, Nattawut, Thongrak, Anantapoom, “A Review of 3D Food Printing Technology,” MATEC Web of Conferences., Vol.213,2018. https://doi.org/10.1051/matecconf/201821301012
- Ways the Furniture Industry Benefits from 3D Printing, https://3dprinting.com/3d-printing-use-cases/how-the-furniture-industry-benefits-from-3d-printing/
- 3D printed furniture on its way to homes of the future, https://www.sculpteo.com/blog/2018/02/21/3d-printed-furniture-appliances-of-the-future/
- Aydin, “Additive Manufacturing: Is It a New Era for Furniture Production,” Journal of Mechanics Engineering and Automation,5, pp. 338-347, doi: 10.17265/2159-5275/2015.06.002.
- Interview: 4 AXYZ Explains How to 3D Print Wood Furniture, https://3dprinting.com/news/interview-4-axyz-explains-3d-print-wood-furniture/
- Bogue, “3D printing: the dawn of a new era in manufacturing?” Assembly Automation, Vol. 33, No. 4, pp. 307-311, 2013.
- Sakin, and Y. C. Kiroglu, “3D printing of buildinga: construction of the sustainable houses of the future by BIM,” Energy Procedia, Vol. 134, pp. 702-711, 2017.
- Hager, A. Golonka, and R. Putanowicz, “3D printing of building components as the future of sustainable construction?” Procedia Engineering, Vol. 151, pp. 292-299, 2016.
- V.Wong, and A.Hernandez, A Review of Additive Manufacturing. ISRN Mechanical Engineering, 2012, 1-10,2012.
- L.Yap, and W.Y. Yeong,“Additive manufacture of fashion and jewellery products: a mini review” Vol. 9, pp. 195-201,2014. http://dx.doi.org/10.1080/17452759.2014.938993
- Ferreira, H.A.Almeida, P.J.Bártolo and I.Campbell, “Additive Manufacturing in Jewellery Design,” Advanced Manufacturing Processes; Biomedical Engineering; Multiscale Mechanics of Biological Tissues; Sciences, Engineering and Education; Multiphysics; Emerging Technologies for Inspection, Vol. 4, pp.48-58. Doi:10.1115/esda2012-82789,2012.
- Attaran, “The rise of 3-D printing: The advantage of additive manufacturing over traditional manufacturing,”Business Horizions, Vol. 1399, pp. 1-12, http://dx.doi.org/10.1016/j.bushor.2017.05.011,2017.
- S. Thomas and S.W. Gilbert “Costs and cost effectiveness of additive manufacturing,” NIST Special Publication, Vol. 1176, pp. 1-12,2014.
- Ford and M.Despeisse,“Additive manufacturing and sustainability: an exploratory study of the advantage and challenges,” Journal of Cleaner Production, vol. 137, pp. 1573-1587, http://dx.doi.org/10.1016/j.jclepro.2016.04.150
- Berman,“3-D printing: the new industrial revolution,” Business Horizons, Vol. 55, No.2, pp. 155-162,2012. doi:10.1016/j.bushor.2011.11.003
- Ishack and S.R. Lipner, “Applications of 3D Printing Technology to Address COVID-19−Related Supply Shortage” The American Journal of Medicine, Vol. 000, pp. 1-3,2020. https://doi.org/10.1016/j.amjmed.2020.04.002.
- N.Nerella, M. Krause and V. Mechtcherine, (date), “ Studying printability of fresh concrete for formwork free Concrete on-site 3D Printing technology (CONPrint3D)” journal,
- Singh, A. Gupta,T. Ojestez, S.Srivastava, B. Singh, . A.AWasthi, S.K. Rajput, P. Sonia, P. Singhal and K.K Saxena, “Powder bed fusion process in additive manufacturing: An overview” Materials Today: Proceedings, Vol. xxx, pp. 1-13,2020.https://doi.org/10.1016/j.matpr.2020.02.635
- Velázquez, J. S. Cavas, F. Bolarín, J. M. Alió, J. L., “3D Printed Personalized Corneal Models as a Tool for Improving Patient’s Knowledge of an Asymmetric Disease” MDPI, vol. 12, pp. 1-12, doi:10.3390/sym1201015,2020.
- Beecroft, “Digital interlooping: 3D printing of weft-knitted textile-based tubular structures using selective laser sintering of nylon powder,” International Journal of Fashion Design, Technology and Educatio, Vol.12 pp. 218-224,2019. https://doi.org/10.1080/17543266.2019.1573269
- H. Ghaffar, J. Corker and F. Fan, M., “Additive manufacturing technology and its implementation in construction as an eco-innovative solution” Automation in Construction, Vol. 93, pp. 1-11, 2018. https://doi.org/10.1016/j.autcon.2018.05.005
- K. Patel, A. H. Sakhaei, Layani, M. et al, “Highly Stretchable and UV Curable Elastomers for Digital Light Processing Based 3D Printing,” Adv. material, Vol. 29, pp. 1-7,
- Cooper, “Sintering and additive manufacturing: “additive manufacturing and the new paradigm for the jewellery manufacturer.” Progress in Additive Manufacturing, Vol.1, No.1-2, pp.29–43. 2016.